Pedal with cuff locking and unlocking mechanism

ABSTRACT

Embodiments relate to a pedal system having a cuff for retaining a foot or footwear at the pedal in a manner that supports different sizes and form factors of feet or footwear. The pedal system has a rod secured to a pedal in a rotatable manner and the cuff is coupled to the rod. A lever may be coupled to the rod in a manner where engagement of the lever by the user&#39;s foot or footwear affects the rod and thus, a position of the cuff relative to the user&#39;s foot or footwear. The lever and the cuff may retain the user&#39;s foot or footwear at the pedal in an engaged mode and release the user&#39;s foot or footwear from the top surface in a disengaged mode. The pedal system is switchable between the engaged mode and the disengaged mode.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is related to U.S. application Ser. No. 16/011,130,filed on Jun. 18, 2018 entitled “PEDAL WITH LOCKING AND UNLOCKINGMECHANISM,”, and which is incorporated herein by reference in itsentirety for all purposes.

BACKGROUND

The present disclosure generally relates to foot pedals, and moreparticularly, to a foot pedal with cuff for engaging and retaining auser's foot or footwear while the user performs an activity.

Pedals, such as pedals on bicycles, exercise equipment, ortransportation vehicles, function to support a user's feet while theuser performs an activity. Some pedals can also, in combination withspecialized footwear, function to retain a user's feet duringperformance of an activity, especially when the activity involves finecontrol of forces applied by the user's feet. Current pedals systems,however, are limited in many ways, such as requiring customizedfootwear, preventing a user from disengaging at critical moments, and/orlack mechanisms that facilitate engagement of the pedals by a user.Especially, failure to disengage at critical moments may lead to theuser's injury.

SUMMARY

Embodiments relate to a pedal secured to a main drive and switchablebetween a locked mode where the pedal does not rotate relative to themain drive shaft and a released mode where the pedal rotates relative tothe main drive shaft. The main drive shaft adjoins to a platform (e.g.,a crank arm of a bicycle) or another system. When the user's foot orfootwear is engaging the pedal, the pedal is placed in a released modewhereas when the user's foot or footwear is disengaged from the pedal,the pedal is placed in a locked mode.

In one or more embodiments, when placed in the locked mode, rotation ofthe pedal relative to the main drive shaft is prevented by a plungerthat engages the main drive shaft. When placed in the released mode,rotation of the pedal relative to the main drive shaft is enabled byhaving the plunger disengage from the main drive shaft.

Embodiments also relate to a rod secured to the pedal in a rotatablemanner and a cuff coupled to the rod to support retention of the user'sfoot or footwear in a manner that supports feet of different sizes andform factors. A lever may be coupled to the rod and exposed through thetop surface of the pedal. The lever and the cuff may retain the user'sfoot or footwear at the top surface of the pedal in an engaged mode andrelease the user's foot or footwear from the top surface in a disengagedmode. The system can also include a trigger coupled to the rod where thetrigger causes locking of a position of the cuff in the engaged mode andcauses unlocking of the position of the cuff in the disengaged mode,thereby allowing the user to release his or her feet from the system inan efficient and intuitive manner. As such, one or more embodiments of amethod implemented by the system can include transitioning a cuff to afoot retention mode upon engaging a rod coupled to the cuff, locking thecuff in the foot retention mode, and transitioning the cuff to a footreleasing mode upon unlocking the cuff and allowing the cuff to bereleased from the foot retention mode.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1A is a schematic diagram illustrating operating components of apedal system, in accordance with one embodiment.

FIG. 1B is a schematic diagram illustrating a pedal system with a cuff,in accordance with one embodiment.

FIG. 1C depicts operation modes of the pedal system shown in FIGS. 1Aand 1B, in accordance with one embodiment.

FIG. 2A depicts a perspective view of a pedal system, in accordance withone embodiment.

FIG. 2B depicts another perspective view of the pedal system shown inFIG. 2A, in accordance with one embodiment.

FIG. 2C depicts a perspective view of the pedal system of FIG. 2A with atop plate removed, in accordance with one embodiment.

FIG. 2D is a perspective view of the pedal system of FIG. 2A cut alongplane A, in accordance with one embodiment.

FIG. 2E is an exploded view of the pedal system of FIG. 2A, inaccordance with one embodiment.

FIG. 3A depicts a cross sectional view of the pedal system of FIGS. 2Aand 2B in a locked mode taken along plane 3, 6-3, 6, in accordance withone embodiment.

FIG. 3B depicts a cross sectional view of the pedal system of FIGS. 2Aand 2B in a transitional state taken along plane 3, 6-3, 6, inaccordance with one embodiment.

FIG. 3C depicts a cross sectional view of the pedal system of FIGS. 2Aand 2B in a released mode taken along plane 3, 6-3, 6, in accordancewith one embodiment.

FIG. 4 is a cross-sectional view of the pedal system along plane A-A inFIG. 2C that depicts a breakaway operation associated with the lockedmode of FIG. 3A, in accordance with one embodiment.

FIG. 5A is a perspective view of an alternative embodiment of the pedalsystem of FIG. 2A cut along a plane, in accordance with one embodiment.

FIG. 5B depicts an exploded view of the alternative embodiment of thepedal system shown in FIG. 5A.

FIG. 5C depicts a cross sectional view of the pedal system of of FIG. 5Ain a locked mode taken along plane 5-5, in accordance with oneembodiment.

FIG. 5D depicts a cross sectional view of the pedal system of FIG. 5A ina transitional state taken along plane 5-5, in accordance with oneembodiment.

FIG. 5E depicts a cross sectional view of the pedal system of FIG. 5A ina released mode taken along plane 5-5, in accordance with oneembodiment.

FIG. 6A depicts a cross sectional view of the pedal system of FIGS. 2Aand 2B in a disengaged mode taken along plane 2-2, in accordance withone embodiment.

FIG. 6B depicts a cross sectional view of the pedal system of FIGS. 2Aand 2B in a transitional state taken along plane 2-2, in accordance withone embodiment.

FIG. 6C depicts a cross sectional view of the pedal system of FIGS. 2Aand 2B in an engaged mode taken along plane 2-2, in accordance with oneembodiment.

FIG. 7A shows a side view of a pawl and a sector gear, in accordancewith one embodiment.

FIG. 7B is a diagram shows operation modes of the pawl and the sectorgear of FIG. 7A, in accordance with one embodiment.

FIG. 8A is a perspective view of elements that facilitate reception ofvarious foot or footwear by the pedal system, in accordance with oneembodiment.

FIG. 8B is an exploded view of the elements of FIG. 8A, in accordancewith one embodiment.

FIG. 9A depicts a partially exploded view of the pedal system, inaccordance with one embodiment.

FIG. 9B depicts a perspective view of the pedal system of FIG. 9A in anassembled state, according to one embodiment.

FIG. 9C is a diagram illustrating a user's foot or footwear placed onthe pedal system of FIGS. 9A and 9B, according to one embodiment.

FIG. 10 is a flowchart illustrating a method changing pedalconfiguration, in accordance with one embodiment.

FIG. 11 is a flowchart illustrating a method for changing pedalconfiguration, in accordance with another embodiment.

DETAILED DESCRIPTION

Embodiments relate to a pedal system having a pedal coupled to a maindrive shaft having a locked mode where the pedal does not rotaterelative to the main drive shaft and a released mode where the pedal canrotate relative to the main drive shaft. When placed in the locked mode,rotation of the pedal relative to the main drive shaft can be preventedby a plunger that engages the main drive shaft. When placed in thereleased mode, rotation of the pedal relative to the main drive shaftcan be enabled by having the plunger disengage from the main driveshaft. The pedal system is switchable between the locked and releasedmodes in response to engagement by a user's foot or footwear. When auser's foot or footwear is engaging the pedal, the pedal is placed inthe released mode, and when the user's foot or footwear is disengagedfrom the pedal, the pedal is placed in the locked mode. The pedal systemthus allows the user to easily engage the pedal to perform an activity.

Embodiments relate to a pedal system having a cuff for retaining a footor footwear at the pedal in a manner that supports different sizes andform factors of feet or footwear. The pedal system has a rod secured toa pedal in a rotatable manner and the cuff is coupled to the rod. Alever may be coupled to the rod in a manner where engagement of thelever by the user's foot or footwear affects the rod and thus, aposition of the cuff relative to the user's foot or footwear. The leverand the cuff may retain the user's foot or footwear at the pedal in anengaged mode and release the user's foot or footwear from the topsurface in a disengaged mode. The pedal system is switchable between theengaged mode and the disengaged mode.

The pedal system may also include a trigger that causes locking of aposition of the cuff in the engaged mode and causes unlocking of theposition of the cuff in the disengaged mode, thereby allowing the userto release his or her feet from the system in an efficient and intuitivemanner. As such, one or more embodiments of a method implemented by thesystem can include transitioning a cuff to a foot retention mode uponengaging a rod coupled to the cuff, locking the cuff in the footretention mode, and transitioning the cuff to a foot releasing mode uponunlocking the cuff and allowing the cuff to be released from the footretention mode.

Embodiments of the pedal system(s) described herein can function tosupport a user's feet while the user performs an activity associatedwith applications involving rotational movement such as with bicycles,or non-rotational (static) activity such as with certain types ofexercise equipment (like rowing machines), or transportation vehicles.Embodiments of systems and methods described herein can additionally oralternatively function to, without customized footwear, retain a user'sfeet during performance of an activity, especially when the activityinvolves fine control of forces applied by the user's feet. Embodimentsof systems and methods described herein can additionally oralternatively allow a user to disengage such systems during criticalmoments, thereby preventing injury, and/or provide mechanisms thatfacilitate engagement of the pedals by a user.

FIG. 1A is a schematic diagram illustrating operating components of apedal system 100, in accordance with one embodiment. The pedal system100 may include, among other components, a pedal 110 having a topsurface 112 that comes in contact with footwear (e.g., a sole region offootwear of a user), a main drive shaft 120 secured to the pedal in arotatable manner, a plunger 130. The pedal 110 functions to support auser's foot and/or footwear as the user performs an activity associatedwith equipment or systems coupled to the pedal.

The pedal 110 can have top, bottom, and/or side surfaces, as describedin relation to variations and examples in further detail below withreference to FIGS. 2A-2E. In particular, the pedal 110 can have a topsurface 112 that receives and facilitates positioning of a foot orfootwear of the user during operation. For example, the top surface 112can have a surface morphology including recessed and/or protrudingregions that complement a user's footwear morphology and/or a user'sfoot anatomy. The top surface 112 can additionally or alternativelyinclude one or more openings associated with elements that promoteengagement of the pedal system by a user and/or that enable operationmodes associated with elements described in more detail below withreference to FIGS. 2A, 2D, 2E, 3A-3C, and 6A-6C.

In relation to supporting a user's footwear or foot, the top surface 112can be a substantially planar surface, or can alternatively be definedby one or more splines (e.g., functions defined piecewise by polynomialsand used for interpolating between points). As such, recessed and/orprotruding aspects of the top surface 112 can be customized to aspecific user's needs. The top surface 112 can additionally oralternatively include other suitable non-planar features. The topsurface 112 can additionally or alternatively include non-curvedfeatures (e.g., edges, corners, etc.) associated with mounting orcoupling to other system components.

The pedal 110 can additionally or alternatively have an internal cavitythat contains and/or retains positions of other elements of the pedalsystem 100 with suitable degrees of freedom of rotation and/ortranslation. However, the pedal 110 can alternatively omit an internalcavity and provide a bulk substrate that supports other elements of thesystem 100 in any other suitable manner. As such, internal and/orexternal features of the pedal 110 can provide support to the user'sfootwear, foot, and/or other elements of the system 100.

In material composition, the pedal 110 can be composed of materialhaving mechanical properties suitable for structurally supporting otherelements and/or forces applied by the user's foot during performance ofan activity. As such, the pedal 110 can have a tensile strength, acompressive strength, a shear strength, an elastic modulus, a hardness,a derivative of the above mechanical properties and/or other propertiesthat enable structural support of other elements and resistance todeformation, in association with feature dimensions and operation modesdescribed below. In variations, the pedal 110 can be composed of a metal(e.g., aluminum-based material, steel-based material, titanium-basedmaterial, etc.), polymer (e.g., high molecular weight polymer, etc.), orany other suitable material. Surface features of the pedal 110 canadditionally or alternatively be treated, coupled to, or otherwisecoated with materials that provide surface functionality. For instance,portions of the pedal 110 can be coated with a material (e.g., Teflon)that reduces friction in association with user engagement with ordisengagement from the system, or portions of the pedal 110 can becoupled to a material that increases friction in association withretention of a position of footwear or a foot of a user at the pedalduring use.

The main drive shaft 120, as shown in FIG. 1A, couples the pedal 110 tosports equipment (e.g., the crank arm of a bicycle or exercise bike) orcomponents of a transportation system (e.g., motorcycle, moped, etc.).The main drive shaft 120 can also define a pitch axis of rotation aboutwhich the pedal 110 can rotate while the user performs an activity. Assuch, the main drive shaft 120 can be retained in position relative tothe pedal 110 with a rotational degree of freedom about the pitch axis(e.g., by way of bearings, etc.). In one or more embodiments, the maindrive shaft 120 can be retained within an internal cavity of the pedal110, or can be coupled to any other suitable surface of the pedal 110.

In material composition, the main drive shaft 120 is can be composed ofa material that is robust against bending stresses, torsional stresses,shear stresses, and fatigue (e.g., from cyclic loading) in relation toan activity performed by a user when interfacing with the system 100.However, the main drive shaft 120 can additionally be composed of amaterial robust against compressive and/or tensile stresses, or wearinduced by engaging other elements of the system in the locked mode 140a and/or the released mode 140 b, described in FIG. 1A and below withreference to FIGS. 3A-3C. The main drive shaft 120 can also be coatedwith, treated with, or include a material that reduces friction or wear(e.g., graphite, Teflon, polyethylene, lubricant, etc.) associated withmotion of other elements in communication with the main drive shaft 120during operation. In alternative embodiments, the main drive shaft 120is composed of a metallic material (e.g., steel material) or othersuitable material.

In coordination with operation of the plunger 130 described below withreference to FIG. 1A, the main drive shaft 110 can have one or moreactive regions that engage the plunger 130 in the locked mode 140 a anddisengage the plunger 130 in the released mode 140 b. The active regionscan be regions having morphological features and/or physically activefeatures (e.g., magnetic features) that can be engaged to transitionbetween physical modes.

The plunger 130 functions to move between an engaging position and adisengaging position relative to one or more regions of the main driveshaft 120 in order to transitioning between the locked mode 140 a andthe released mode 140 b of the system 100. That is, the plunger 130 canthus transition between the engaging position, in which the plunger 130interfaces with the main drive shaft 120 (e.g., at an active region ofthe main drive shaft 120), and the disengaging position, in which theplunger 130 is displaced away from the main drive shaft 120 (e.g., awayfrom an active region of the main drive shaft 120). In relation totransitioning between positions, motion(s) of the plunger (e.g., intranslation and/or rotation) can thus be constrained by one or moreguides coupled to the pedal 110 and/or to the plunger 130, where anembodiment of a plunger guide is described in relation to FIGS. 2D and2E. Furthermore, in relation to positions of the plunger 130 relative tothe main drive shaft 120, the plunger 130 can include or otherwise becoupled to biasing elements (e.g., cam surfaces, springs under tensionor compression, elastomeric elements under tension or compression,magnetic elements, etc.) that drive motion of the plunger 130 toward adesired state, or restore a position of the plunger 130 to a desiredstate. Additionally or alternatively, the plunger 130 is coupled to anactuator (e.g., linear actuator with or without an encoder) that enablespositioning of the plunger 130 relative to the main drive shaft 120.

The plunger 130 may be located proximal to the main drive shaft 120 sothat the plunger 130 can thus be retained within an internal cavity ofthe pedal 110. The plunger 130 may also be positioned at any othersuitable surface of the pedal 100 that allows the plunger 130 to engagethe main drive shaft 120 during operation.

In material composition, the plunger 130 may be composed of a materialthat is robust against shear stresses and compressive stresses inrelation to an activity performed by a user when interfacing with thesystem 100. However, the plunger 130 can additionally be composed of amaterial robust against compressive and/or tensile stresses, or wearinduced by engaging other elements of the system in the locked mode 140a and/or the released mode 140 b, described below with reference to FIG.1A The plunger 130 can also be coated with, treated with, or include amaterial that reduces friction or wear (e.g., graphite, Teflon,polyethylene, lubricant, etc.) associated with motion of other elementsin communication with the plunger 130 during operation. In someembodiments, the plunger 130 is composed of a metallic material (e.g.,steel material) or other suitable material.

In the locked mode 140 a, a position of the pedal 110 is retainedrelative to the main drive shaft 120. The pedal 110 is placed in thelocked mode 140 when a user initially engages the pedal 110 forperforming an activity. In more detail, by placing the pedal 110 in thelocked mode 140 a, a stable surface (e.g., non-rotating surface) isprovided by the pedal 110 so that the user can engage (e.g., step into)the pedal 110 prior to performing an activity. The pedal 110 isprevented from entering the locked mode 140 a while the main drive shaft120 is spinning (e.g., while the user is riding), such that the maindrive shaft 120 cannot spin itself out of a connection with anyassociated equipment 10.

In the locked mode 140 a, as shown in FIG. 1A, the plunger 130 engagesthe main drive shaft 120 to prevent rotation of the pedal relative tothe main drive shaft. As such, in the locked mode 140 a, transitioningof a region of the plunger 130 toward an active region of the main driveshaft 120 causes the plunger 130 to physically obstruct the main driveshaft 120 by providing a physical obstacle to rotational motion of thepedal 110 relative to the main drive shaft 120. Alternatively, in thelocked mode 140 a, a component of the plunger 130 can otherwise providea force (e.g., magnetic force) that interacts with an active region ofthe main drive shaft 120 to prevent rotational motion of the pedal 110relative to the main drive shaft 120.

In the released mode 140 b, rotational motion of the pedal 110 relativeto the main drive shaft 120 is allowed in a manner that a user isaccustomed to while performing the activity. In the released mode 140 b,as shown in FIG. 1A, the plunger 130 disengages the main drive shaft 120to enable the pedal to rotate relative to the main drive shaft 120. Assuch, in the released mode 140 b, transitioning of a region of theplunger 130 away from an active region of the main drive shaft 120 canappropriately remove a physical obstacle to rotational motion of thepedal 110 relative to the main drive shaft 120. Alternatively, in thereleased mode 140 b, a component of the plunger 130 can otherwise removeor provide a force (e.g., interference or magnetic force) that interactswith an active region of the main drive shaft 120 to enable rotationalmotion of the pedal 110 relative to the main drive shaft 120.

FIG. 1B is a schematic diagram illustrating a pedal system 100 with acuff 160, in accordance with one embodiment. The pedal system 100 canadditionally or alternatively include a rod 150 secured to the pedal 110in a rotatable manner and the cuff 160 coupled to the rod 150. The cuff160 supports retention of the foot or footwear of the user at the pedal110 in a manner that is appropriate for different sizes and form factorsof feet/footwear. The system 100 can also include a lever 170 coupled tothe rod 150 and also exposed through the top surface 112 of the pedal110. The lever 170, with the cuff 160, retains footwear at the topsurface 112 of the pedal 110 in an engaged mode 190 a and releasesfootwear from the top surface 112 in a disengaged mode 190 b. The pedalsystem 100 can also include a trigger 180 interfacing with the rod 150by a locking subsystem 185 having or corresponding to a lock and thatcauses locking of a position of the cuff 160 in the engaged mode 190 aand to cause unlocking of the position of the cuff 160 in the disengagedmode 190 b, thereby allowing the user to release his or her feet fromthe system in an efficient and intuitive manner.

The rod 150 functions to support other elements associated with theengaged mode 190 a and the disengaged mode 190 b, including the cuff160, the lever 170, the trigger 180, and at least a portion of thelocking subsystem 185. The rod 150 can also define an axis of rotation(e.g., an axis different from the pitch axis defined by the main driveshaft 120, an axis parallel to the pitch axis defined by the main driveshaft 120, etc.) about which one or more elements associated with therod 150 can rotate in relation to transitioning between the engaged mode190 a and the disengaged mode 190 b. As such, the rod 150 can beretained in position relative to the pedal 110 with a rotational degreeof freedom about the axis (e.g., by way of bearings, etc.). Inembodiments described below herein, the rod 150 can be retained withinan internal cavity of the pedal 110 and displaced longitudinally fromthe main drive shaft 120 in order to prevent interference with rotationof the main drive shaft 120 during at least some modes of the system100, or can alternatively be coupled to any other suitable surface ofthe pedal 110.

In material composition, the rod 150 can be composed of a material thatis robust against bending stresses, torsional stresses, and shearstresses in relation to forces incurred within the rod 150 while a userinterfaces with the system 100. However, the rod 150 can additionally becomposed of a material robust against compressive and/or tensilestresses, or wear induced by engaging other elements of the system inthe engaged mode 190 a and/or the disengaged mode 190 b, described belowwith reference to FIG. 1C. The rod can also be coated with, treatedwith, or include a material that reduces friction or wear (e.g.,graphite, Teflon, polyethylene, lubricant, etc.) associated with motionof other elements in communication with the rod 150 during operation. Invariations, the rod 190 can be composed of a metallic material (e.g.,steel material) or other suitable material.

The cuff 160 functions to retain a user's foot or footwear at the pedal110 in the engaged mode 190 a and to enable release of the user's footor footwear from the pedal 110 in the disengaged mode 190 b. The cuff160 can also function to robustly support the user's foot or footwear atthe pedal 110 (e.g., with a compressive force provided by the cuff 160and the pedal 110). As such, the cuff 160 can be composed of a materialthat has sufficient mechanical properties to reliably and repeatedlyretain the user's foot or footwear at the pedal 110 over multiple usesof the pedal 110 and during cyclic loads applied to the cuff 160 and thepedal 110 during use. In material composition, the cuff 160 can becomposed of a material that is robust against bending stresses, shearstresses, compressive stresses, tensile stresses, and fatigue, inrelation to forces incurred at the cuff 160 while a user interfaces withthe system 100. The cuff 160 can be composed of a polymeric material(e.g., plastic), metallic material, and/or another suitable material.

The cuff 160 can also function to provide comfort to the user as theuser performs an activity, by inclusion of soft, resilient, and/orotherwise compliant materials that interface with the user's foot orfootwear during operation of the system 100 in the engaged mode 190 a.As such, portions of the cuff (e.g., portions of the cuff 160 facing thefoot or footwear of the user) can be composed of a foam material, fabricmaterial, polymer material, or any other suitable material. In one suchvariation, the cuff 160 can include a mechanically robust polymer basematerial, and be coupled to a compliant foam material at regionsinterfacing with the foot or footwear of the user.

In morphology, the cuff 160 can have a concave surface facing the user'sfoot or footwear, such that the concave surface is complementary to theshape of the foot or footwear of the user. The cuff 160 can, however,have any other suitable surface feature(s) that facilitate retention ofthe user's foot or footwear at the pedal 110 in a comfortable manner.For instance, the cuff 160 can have a closed medial side and an openlateral side that allows the user to rapidly and easily disengage thesystem 100 during critical moments. The cuff 160 can also have openanterior and posterior sides. The morphology of the cuff 160 may beappropriate to accommodate variations in user foot morphology (e.g., interms of shoe size, in terms of width, etc.). In the engaged mode 190 adescribed below with reference to FIG. 1C, the cuff 160 can span acuneiform region of the user's foot; however, in other variations, thecuff 160 can additionally or alternatively include portions that span ametatarsal region or phalange region of the user's foot to provideadequate support to the user during performance of an activity.

The cuff 160 may be coupled to the rod 150, such that a force applied tothe lever 170 described below with reference to FIG. 1B rotates the rod150 and allows the cuff 160 to comfortably compress (e.g., with adesired amount of force) the user's foot or footwear between the topsurface 112 of the pedal 110 and the cuff 160. Coupling between the cuff160 and the rod 150 can be at a region of the rod outside of the body ofthe pedal 110 (e.g., at a portion of the rod 150 extending through amedial side wall of the pedal 110 and exterior to the pedal 110).Coupling between the cuff 160 and the rod 150 can alternatively be at aregion of the rod 150 within the body of the pedal 110. As shown in FIG.1B, the cuff 160 can be coupled to the rod 150 by an arm 165 coupled toa portion of the rod 150 extending through a medial side wall of thepedal 110 and exterior to the pedal 110, where the arm 165 transformsrotation of the rod 150 induced by the lever 170 into motion of the cuffalong an inferior-superior direction, thereby retaining and releasingthe foot of the user during different modes of operation.

The lever 170 functions to repeatedly and reversibly transition the cuff160 between a configuration that retains the foot of the user and aconfiguration that releases the foot of the user, in association withthe engaged mode 190 a and the disengaged mode 190 b. As shown in FIG.1B, the lever 170 is coupled to the rod 150 and also exposed through thetop surface 112 of the pedal 110 through an opening 113. The lever 170thus may include a first lever region that is coupled to the rod (e.g.,a portion of the rod within an internal cavity of the pedal 110), suchthat motion of the lever is coupled with rotation of the rod; however,the first lever region can alternatively be coupled to any othersuitable portion of the rod. The lever 170 can also include a secondlever region exposed through the opening 113, whereby the user canengage the second lever region, thereby inducing motion of the rod 150in association with transitioning the system 110 between the engagedmode 190 a and the disengaged mode 190 b.

In morphology, the lever 170 can have a surface that contacts the footor footwear of the user during the transition between the engaged mode190 a and the disengaged mode 190 b, where the surface protrudes fromthe opening 113 in transitioning between the engaged mode 190 a to thedisengaged mode 190 b, but is substantially flush with the opening inthe engaged mode 190. As such, the user's foot can slide over and/orapply a torsional force to the rod 150 by way of the lever 170, in orderto promote transitioning from the disengaged mode 190 b to the engagedmode 190 a of the system 100. The lever 170 can, however, have othermorphologies, as shown and described below.

In material composition, the lever 170 can be composed of a materialthat is robust against torsional stresses, compressive stresses, andfatigue in relation to forces applied by the user's foot to the lever.The lever can additionally be composed of a material robust againstother types of stresses. One or more surfaces of the lever 170 can alsobe coated with, treated with, or include a material that reducesfriction or wear (e.g., graphite, Teflon, polyethylene, lubricant, etc.)associated with interfaces with the user's foot during operation. Invariations, the lever 170 can be composed of a metallic material (e.g.,steel material) or other suitable material.

The trigger 180 functions to cause locking of a position of the cuff 160in the engaged mode 190 a and to cause unlocking of the position of thecuff 160 in the disengaged mode 190 b, thereby allowing the user torelease his or her feet from the system in an efficient and intuitivemanner and prevent trapping of the user's foot at the pedal when theuser wishes to disengage the system 100. As shown in FIG. 1B, thetrigger 180 is coupled to the rod 150 and also exposed through the topsurface 112 of the pedal 110 through an opening 113. The trigger maythus include a first trigger region that is coupled to the rod (e.g., aportion of the rod within an internal cavity of the pedal 110); however,the first trigger region can alternatively be coupled to any othersuitable portion of the rod 150. The trigger 180 can also include asecond trigger region exposed through the opening 113, whereby the usercan engage the second trigger region, in order to cause locking of thecuff 160 in position in the engaged mode 190 a and/or to cause unlockingof the cuff 160 in the released mode 190 b.

The first trigger region can be coupled to the rod 150, but capable ofrotating independently about the rod 150, where additional examples ofconfigurations between the first trigger region and the rod 150 aredescribed in more detail below with reference to FIGS. 2D-2E and 3A-3C.The first trigger region can also include or be associated with anotherportion of the trigger 180 that interfaces with a locking subsystem 185,where the locking subsystem 185 promotes locking of a position of therod 150, arm 165, or cuff 160 in the engaged mode 190 a and rapidlyreleases locking of a position of the rod 150, arm 165, or cuff 160 inthe disengaged mode 190 b. An example of the locking subsystem 185 isdescribed in more detail below with reference to FIGS. 6A-6C and 7A7B.

In morphology, the trigger 180 can have a surface that contacts the footor footwear of the user during the transition between the engaged mode190 a and the disengaged mode 190 b, where the surface protrudes fromthe opening 113 in transitioning between the engaged mode 190 a to thedisengaged mode 190 b, but is substantially flush with the opening inthe engaged mode 190. As such, the user's foot can slide over and/orapply a torsional force to the trigger 180 in order to promote lockingof the cuff 160 in the engaged mode 190 a and/or slide away from thetrigger 180 to quickly release locking of the cuff 160 in the disengagedmode 190 b of the system. The trigger 180 can, however, have othermorphologies, as shown and described below.

Motion of the trigger 180 can be coupled with motion of the lever 170 intransitioning from the disengaged mode 190 b to the engaged mode 190 a,such that the cuff 160 is simultaneously moved into position by thelever 170 and caused to lock in position by the trigger 180 as the userinitiates performance of the activity involving the pedal 110. Motion ofthe trigger 180 can also be uncoupled with motion of the lever 170 intransitioning from the engaged mode 190 a to the disengaged mode 190 b,such that the position of the cuff 160 can be rapidly unlocked by thetrigger 180 prior to release of the lever 170 and cuff 160 as the userattempts release from the system 100.

In material composition, the trigger 180 can be composed of a materialthat is robust against torsional stresses, compressive stresses, andfatigue in relation to forces applied by the user's foot to the trigger.However, the trigger 180 can additionally be composed of a materialrobust against other types of stresses. One or more surfaces of thetrigger 180 can also be coated with, treated with, or include a materialthat reduces friction or wear (e.g., graphite, Teflon, polyethylene,lubricant, etc.) associated with interfaces with the user's foot duringoperation. In some embodiments, the trigger 180 can be composed of ametallic material (e.g., steel material) or other suitable material.

FIG. 1C depicts operation modes of the pedal system shown in FIGS. 1Aand 1B, in accordance with one embodiment, and in particular, depicts anembodiment of the pedal system 100 in an engaged mode 190 a and adisengaged mode 190 b.

In the engaged mode 190 a, the user's foot is retained in position atthe pedal 110 with a desired level of force, such that the user canadequately perform the activity associated with the pedal 110. In theengaged mode 190 a, as shown in FIG. 1C (top left, lateral plan view),the user's foot applies a torsional force to the rod 150 through thelever 170, thereby rotating the cuff 160 (due to coupling of the lever170 to the rod 150 and the cuff 160 to the rod 150 by arm 165) andpositioning the foot between the pedal 110 and the cuff 160. In theengaged mode 190 a, as shown in FIG. 1C (bottom left, medial plan view),the locking subsystem 185 is also engaged, such that the cuff 160 issubstantially locked in position by engagement of trigger 180 by thefoot of the user.

In the disengaged mode 190 b, the user's foot is released from the pedal110, such that the user can rapidly disengage the pedal 110 whendesired. In the disengaged mode 190 b, as shown in FIG. 1C (top right,lateral plan view), the user's foot releases (or otherwise eliminates) atorsional force applied to the rod 150 through the lever 170, therebyrotating the cuff 160 (due to coupling of the lever 170 to the rod 150and the cuff 160 to the rod 150 by arm 165) and allowing the foot to bereleased from the pedal 110. In the disengaged mode 190 b, as shown inFIG. 1C (bottom right, medial plan view), the locking subsystem 185 isalso disengaged by rotation of the trigger 180, such that the cuff 160is substantially unlocked from a position that would retain the foot ofthe user.

In relation positions of elements of the system involved intransitioning between the engaged mode 190 a and the disengaged mode 190b, elements can include or otherwise be coupled to biasing elements(e.g., torsional springs under tension or compression, cam surfaces,linear springs under tension or compression, elastomeric elements undertension or compression, magnetic elements, etc.) that drive motion ofthe cuff 160 or locking subsystem 185 toward a desired state, or restorea position of the cuff 160 or locking subsystem 185 to a desired state.Variations of systems including springs for restoring the system 100 toa disengaged mode 190 b are described below with reference to FIGS.2A-2E and 3A-3C. Additionally or alternatively, one or more elements canbe coupled to an actuator (e.g., linear actuator with or without anencoder) that enables positioning of elements relative to the rod 150 inany other suitable manner.

FIG. 2A depicts a perspective view of a pedal system, in accordance withone embodiment. FIG. 2B depicts another perspective view of the pedalsystem shown in FIG. 2A, in accordance with one embodiment. FIG. 2Cdepicts a perspective view of the pedal system of FIG. 2A with a topplate removed, in accordance with one embodiment. FIG. 2D is aperspective view of the pedal system of FIG. 2A cut along plane A-A, inaccordance with one embodiment. FIG. 2E is an exploded view of the pedalsystem of FIG. 2A, in accordance with one embodiment.

The pedal system 200 shown in FIGS. 2A-2E includes a pedal 210 having aninternal cavity 211 bounded by a top plate 212 and a pair of side walls(including side walls 213 a and 213 b extending from the top plate 212).The top plate 212 shown in FIGS. 2A-2E also includes an opening 214.Elements of the pedal system 200 interacting with the user andtransitioning between modes of the pedal system 200 as a result of suchinteractions pass through the opening 214. In the embodiment shown inFIGS. 2A-2E, the top plate 212 of the pedal 210 is composed of analuminum material (e.g., Aluminum-6061-T6) in relation to providingsufficient mechanical properties and overall weight of the system;however, other embodiments of the top plate 212 can alternatively becomposed of any other suitable material.

The pedal 210 can also have a bottom case 215 that supports internalelements contained within the internal cavity 211. The bottom case 215includes a triangular-shaped tab 216 extending from a posterior regionof the bottom case 215 that facilitates transitioning of the pedal 210to an “upright” configuration and/or positioning of the pedal 210 forreceiving a user's foot. The triangular-shaped tab 216 and/or any otherportion of the bottom case 215 can include material regions that gripthe foot or footwear of the user to further support retention of thefoot of the user at the pedal 210 in the engaged mode of the system;however, other embodiments of the bottom case 215 can alternatively omitthe triangular-shaped tab and/or material regions for gripping. The mainmaterial of the bottom case 215 shown in FIGS. 2A-2E is composed of anylon-based material (e.g., Nylon 66, Nylatron, etc.) having desiredwear properties, self-lubricating properties, and/or other properties;however, alternative variations of the bottom case 215 can alternativelybe composed of any other suitable material.

The top plate 212 can be coupled to the bottom case 215 at peripheralregions of the plates 212 and 215 (e.g., using fasteners, using athermal bonding process, using an adhesive bonding process). Theinferior portions of the top plate 212 and superior portions of thebottom case 215 define the pair of side walls 213 a, 213 b. Variationsof the assembled pedal 210, with the top plate 212, pair of side walls213 a, 213 b, and bottom case 215, can have a width from 1.5-6 inches, alength from 2-8 inches, and a height from 0.5 to 3 inches; howeveralternative variations can have any other suitable width, length, and/orheight.

The pedal system 200 shown in FIGS. 2A-2E also includes a main driveshaft 220 defining a pitch axis 201 about which the pedal 210 canrotate, where the main drive shaft 220 is cylindrical along at leastsome portions of its length. The main drive shaft 220 has a first shaftregion 221 a coupled to a first bearing 222 a retained at the first sidewall 213 a, extends through the internal cavity 211 and through a secondbearing 222 b retained at the second side wall 213 b, and terminates ata second shaft region 221 b. As such, the main drive shaft 220 has arotational degree of freedom about the pitch axis 201 of the pedal 210,but is constrained along other axes of rotation and translation.Furthermore, either of the first shaft region 221 a and the second shaftregion 221 b can extend through its corresponding side wall 213 a, 213 bin order to adjoin to sporting equipment (e.g., a crank arm of abicycle), an apparatus (e.g., rowing machines, recumbent exerciseequipment), or a transportation vehicle (e.g., motorcycle, moped).

In material composition, the main drive shaft 220 is composed of a steelmaterial (e.g., stainless steel 303); however, other embodiments of themain drive shaft 220 can be composed of another material having suitableproperties. Variations of the main drive shaft 220 can have lengths from2-8 inches and diameters from 0.2 to 2 inches. However, alternativevariations of the main drive shaft 220 can have any other suitabledimensions.

As shown in FIGS. 2A-2E, the main drive shaft 220 also includes anactive region 223 along its length and positioned within the internalcavity 211 of the pedal 210, where the active region 223 interacts withelements associated with transitioning the pedal system 200 between alocked mode and a released mode, where the locked mode prevents rotationof the pedal 210 relative to the main drive shaft 220 and the releasedmode allows rotation of the pedal 210 relative to the main drive shaft.In the system 200 shown in FIGS. 2A-2E, the active region includes apolygonal prismatic segment having substantially planar walls thatphysically interact with other elements in the locked mode, by way ofdirect physical contact. The polygonal prismatic has a regular polygonalcross-section when taking a transverse cut through the polygonalprismatic segment along its length, where the regular polygon is anoctagon. However, the cross section can alternatively be defined by anon-regular polygon having any other suitable number of sides.

Alternative embodiments of the active region 223 can have anon-polygonal cross section in relation to physical interactions withother elements in the engaged mode and/or the disengaged mode. Stillother embodiments of the active region 223 can operate without directphysical contact (e.g., by including magnetic regions that provide orotherwise interact with magnetic fields). Yet other alternativeembodiments of the active region can operate in coordination with asensor (e.g., force sensor, optical sensor, proximity sensor, etc.) thatdetects when the system 200 has engaged the user, and transitions thesystem 200 between a locked mode and a released mode accordingly.

As shown in FIG. 2A-2E, the system 200 also includes a wedge body 230including a first region 231 for engaging the active region 223 of themain drive shaft 220, a second region 232 providing separation from theactive region 223 of the main drive shaft 220, and a wedge arm 233. Inrelation to interacting with the active region 223, the first region 231of the wedge body 230 has a substantially planar surface that physicallyobstructs rotational motion of the pedal 210 relative to the main driveshaft 220 by way of the polygonal prismatic segment of the main driveshaft 220. The second region 232 extends from the first region 231 andincludes a recess (e.g., concave surface) that provides clearancebetween the wedge body 230 and the active region 223 of the main driveshaft 220 as the main drive shaft 220 rotates. The wedge arm 233 extendsfrom the second region 232 and engages a cam surface of the trigger, asdescribed in more detail below with reference to FIGS. 2D and 3A-3C, inrelation to adjusting a position of the wedge body 230 relative to themain drive shaft 220 in order to transition the system 200 between alocked mode and a released mode, described with reference to FIGS.3A-3C. Thus, the wedge body 230 translates along a direction transverseto the pitch axis 201 defined by the main drive shaft 220, in order toposition the first region 231 and the second region 232 of the wedgebody at the active region 223 of the main drive shaft 220, asappropriate. However, variations of the wedge body 230 can move relativeto the main drive shaft 220, in any other suitable manner.

In material composition, the wedge body 230 is composed of a metalmaterial (e.g., stainless steel 303, zinc-plated metal) having suitablemechanical properties in compression, shear, and wear, in relation totranslation within the pedal 110 in association with locked and releasedmodes. In particular, surfaces of the first region 231 contacting theactive region 223 of the main drive shaft 220 and/or surfaces of thewedge arm 233 contacting the trigger can be coated with a material(e.g., Teflon, high molecular weight polyethylene, etc.) that reducessurface friction and/or provide good wear resistance. However variationsof the wedge body 230 can be composed of another material havingsuitable properties. Variations of the wedge body 230 can have lengthsfrom 0.2-2 inches, widths from 0.1-0.5 inches, and heights from 0.2-2inches. However, alternative variations of the wedge body 230 can haveany other suitable dimensions.

In relation to motion of the wedge body 230 relative to the main driveshaft 220, the pedal system 200 includes a plunger 235 retained with atranslational degree of freedom along a plunger guide 238 coupled to thebottom plate of the pedal 210, where the plunger guide 238 is orientedtransverse to the pitch axis defined by the main drive shaft 220. Theplunger 235 has a first plunger region in communication with a biasingspring 239 and a second plunger region coupled to the wedge body, wherethe first plunger region is a region within an internal cavity of theplunger 235, such that the biasing spring 239 resides within theinternal cavity of the plunger 235. The second plunger region can coupleto the first region 231 of the wedge body with a pin and hole coupling,or any other suitable coupling to transmit force from the plunger 235 tothe wedge body 230 and to maintain proper alignment between the plunger235 and the wedge body 230. The plunger 235 shown is configured as acylindrical body, but can alternatively have any other suitable formthat facilitates translation of the wedge body 230.

In material composition, the plunger 235 is composed of a metal material(e.g., stainless steel 303) having suitable mechanical properties incompression, shear, and wear, in relation to translation relative to thewedge body 230 in association with locked and released modes. Thebiasing spring 239 is composed of zinc-plated music wire having asuitable spring constant. However variations of the plunger 235 and/orbiasing spring 239 can be composed of another material having suitableproperties. Variations of the plunger 235 can have lengths from 0.1-2inches and diameters from 0.1-1 inches. However, alternative variationsof the plunger 235 can have any other suitable dimensions.

The plunger guide 238 functions to constrain motion of the plunger 235along a path of motion relative to the wedge body 230. The plunger guide238 is coupled to the pedal 210 within its internal cavity 211, and canbe coupled to one or more of the top plate 212, pair of side walls 213a, 213 b, and/or bottom case 215 in order to properly constrain motionof the plunger 235 and the wedge body 230 coupled to the plunger 235.

As shown in FIGS. 2A-2E, the plunger guide 238 includes a cylindricalchannel through which the plunger 235 translates (e.g., in a directiontransverse to the pitch axis 201 defined by the main drive shaft 220),in response to forces applied by the wedge body 230 and/or the biasingspring 239. Variations of the plunger guide 238 can include any othersuitable feature for guiding motion of the plunger 230 along a desiredpath.

In material composition, the plunger guide 238 is composed of a material(e.g., nylon 66, other nylon material, other polymer) having suitablemechanical properties in shear and wear, in relation to translation ofthe plunger 235 relative to the plunger guide 238 in association withlocked and released modes. However variations of the plunger guide 238can be composed of another material having suitable properties.Variations of the plunger guide 238 can have lengths from 0.1-2 inches,widths from 0.1-0.5 inches, and heights from 0.1-2 inches. However,alternative variations of the plunger guide 238 can have any othersuitable dimensions.

As shown in FIGS. 2A-2E, the system 200 also includes a trigger 280having a cam surface 281 in communication with the wedge arm 233 of thewedge body 230, where interaction with the trigger by the user's foot orfootwear causes the cam surface 283 to apply pressure to the wedge arm233 of the wedge body 230 in moving the first region 231 and the secondregion 232 of the wedge body 230 relative to the main drive shaft 220.The trigger 280 thus functions to transition the pedal system 200between the locked mode and released mode described further in relationto FIGS. 3A, 3B, and 3C below. The trigger 280 is rotatable about anaxis parallel to the pitch axis, where the axis is defined by a rod 250coupled to the pair of side walls 213 a, 213 b within the internalcavity 211 of the pedal 210. The rod 250 is described in further detailbelow, in relation engaged and disengaged modes of the system 200. Thus,interaction with the trigger can simultaneously induce transitionsbetween locked and released modes of the pedal 210, and transitionsbetween engaged modes of the pedal 210, as described in more detailbelow.

As shown in FIGS. 2A-2E, the trigger 280 is coupled to the rod 250 andalso exposed through the top surface 212 of the pedal 110 through theopening 214 of the top plate 212 of the pedal 210. The trigger 280 thusincludes a first trigger region 281 a that is coupled to the rod (e.g.,by inclusion of a bore through which the rod 250 passes), where thetrigger 280 is able to rotate independently of rotation of the rod 250,by way of its coupling. The trigger 280 also includes a second triggerregion 281 b exposed through the opening 214, whereby the user canengage the second trigger region 281 b, in order to transition the pedalsystem 100 between the locked mode and the released mode, as describedfurther in relation to FIGS. 3A-3C.

In morphology, the trigger 280 has a contact surface 282 that contactsthe foot or footwear of the user during use of the system 200. Thecontact surface 282 is biased into an inclined configuration by atorsion spring 206 coupled to the rod and in communication with one ormore internal surfaces of the pedal 210, such that the contact surface282 protrudes from the opening 214 of the top plate 212 when the user isnot contacting the pedal system 210. The torsion spring thus restoresthe trigger 280 to a state where the contact surface 282 is inclinedrelative to the top plate 212 of the pedal. The inclined configurationpromotes engagement of the trigger 280 along a posterior-to-anteriordirection by the foot of the user, such that a torsional force appliedto the trigger 280 rotates the trigger 280 about the rod until thecontact surface 282 is substantially flush with the opening 214.However, variations of the trigger 280 can have any other suitablesurface morphology (e.g., pyramid or spherical shape, etc.) thatpromotes engagement with the trigger 280 along any path and/or in anyother suitable manner.

The trigger 280 also has a cam surface 283 opposing the contact surface282 and facing the internal cavity 211 of the pedal 210. The cam surface283 interact with the wedge arm 233 of the wedge body 230, as describedin relation to the locked and released modes of FIGS. 3A-3C. The camsurface 283 is a curved surface defined by one or more splines (e.g.,functions defined piecewise by polynomials and used for interpolatingbetween points). The motion of the wedge arm 233 of the wedge body 230along the cam surface 283 produces motion of the first and secondregions 231, 232 of the wedge body 230 relative to the active region 223of the main drive shaft 220. A position of the wedge arm 233 along thecam surface 283 (e.g., a baseline position when the user is not interactwith the system 200), in addition to the curvature of the cam surface283, can be used to adjust rapidity of transitioning from the lockedmode to the released mode, such that the system does not transition tothe locked mod while the pedal is still rotating. The surface of the camsurface 283 can alternatively be defined in any other suitable manner.

In material composition, the trigger 280 is composed of an aluminummaterial (e.g., Aluminum 6061-T6) that is robust against torsionalstresses, compressive stresses, and fatigue in relation to forcesapplied by the user's foot to the trigger 280. However, variations ofthe trigger 280 can be composed of another material having suitableproperties. The contact surface 282 of the trigger 280 can also becoated with, treated with, or include a material that reduces frictionor wear (e.g., graphite, Teflon, polyethylene, lubricant, etc.)associated with interfaces with the user's foot during operation. Thecam surface 283 of the trigger 280 can also be coated with, treatedwith, or include a material that reduces friction or wear (e.g.,graphite, Teflon, polyethylene, lubricant, etc.) associated withinteractions with the wedge arm 233 of the wedge body 230 duringoperation.

As shown in FIG. 2E, the system can include fasteners 202 that fastenelements together, bushings 203 that allow a rotational degree offreedom for associated elements, pins 204 that fasten elements together,one or more arms including arm 205 that controls motion of the cuff 260,washers 207, torsion springs 208 that provide a biasing or return force,and/or any other suitable elements.

FIG. 3A depicts a cross sectional view of the pedal system of FIGS. 2Aand 2B in a locked mode, in accordance with one embodiment. FIG. 3Bdepicts a cross sectional view of the pedal system of FIGS. 2A and 2B ina transitional state, in accordance with one embodiment. FIG. 3C depictsa cross sectional view of the pedal system of FIGS. 2A and 2B in areleased mode, in accordance with one embodiment.

In the locked mode 340 a of FIG. 3A, rotation of the pedal 310 about themain drive shaft 320 is prevented, thereby allowing the user to easilyplace his or her foot into the pedal 310. Without the locked mode 340 a,the pedal 310 could otherwise be in a rotated-forward orrotated-reversed configuration that would make it difficult for the userto engage the pedal 310. In more detail, in the locked mode 340 a thetrigger 380 is unloaded, the wedge arm 333 is at a first position alongthe cam surface 383, and the biasing spring 339 is in an extended state,thereby positioning the plunger 335 such that the first region 331 ofthe wedge body 330 is positioned at the polygonal prismatic segment ofthe active region 323. As such, the flat surface of the first region 331physically contacts a flat face of the polygonal prismatic segment ofthe active region 323, thereby preventing rotation of the pedal 310about the pitch axis of the main drive shaft 320.

In the transitional state of FIG. 3B, the pedal 310 is in between thelocked mode 340 a and the released mode 340 b. The transitional state isa state in which the user interacts with the trigger 380 while placinghis or her foot at the pedal 310. In more detail, in the transitionalstate the trigger 380 is loaded as the user applies a torsional force tothe trigger against the torsion spring, the wedge arm 333 is at a secondposition along the cam surface 383, and the biasing spring 339 is in aslightly compressed state, thereby positioning the plunger 335 such thatthe first region 331 of the wedge body 330 is moved away from thepolygonal prismatic segment of the active region 323, and the secondregion 332 is moved into position under the polygonal prismatic segmentof the active region 323. As such, the flat surface of the first region331 is moved away from a flat face of the polygonal prismatic segment ofthe active region 323, in the transitional state.

In the released mode 340 b of FIG. 3C, the pedal 310 can rotate relativeto the main drive shaft 320. The released mode 340 b is associated withthe user placing his or her foot at the pedal 310. In more detail, inthe released mode 340 b the trigger 380 is loaded due to the torsionalforce applied to the trigger against the torsion spring, the wedge arm333 is at a third position along the cam surface 383, and the biasingspring 339 is in a compressed state, thereby positioning the plunger 335such that the second region 332 of the wedge body 330 positioned underthe polygonal prismatic segment of the active region 323. As such, thecurved surface of the second region 331 is moved under the polygonalprismatic segment of the active region 323, which allows the pedal 310to rotate relative to the main drive shaft 320 due to the clearanceprovided by the second region 332 of the wedge body 330.

FIG. 4 is a cross-section along plane A-A that depicts elementsassociated with a breakaway operation associated with the locked mode ofFIG. 3A, in accordance with one or more embodiments. In FIG. 4, acompressible cap 425, which is also shown in FIG. 2E as compressible cap225, is positioned between the top of the main drive shaft 420 and thetop plate 412 of the pedal 410 with a strap (shown in FIG. 2D as strap226). The compressible cap 425 functions to allow the active region 423of the main drive shaft 420 to be deflected away from the first region431 of the wedge body 430 in a locked mode, such that, if the lockedmode is not appropriate for a specific scenario, the locked mode can beovercome. An example of a specific scenario includes a portion of thepedal 410 (e.g., a front edge) being caught in terrain, where, if asufficient force is applied to the pedal 410 by the terrain in thelocked mode, the compressible cap 425 compresses and allows the maindrive shaft 420 to be displaced from the wedge body 430, therebyallowing the locked mode to be overcome without compromising (e.g.,breaking) other elements of the system. As such, in one direction ofrotation of the main drive shaft in the locked mode, the compressiblecaps are compressed allowing deflection of the main drive shaft 420, andin another direction of rotation of the main drive shaft 420, the wedgeassociated with the active region is back driven.

The compressible cap 425 is composed of an elastomeric material (e.g.,urethane) having a desired elastic modulus in compression; however,variations of the compressible cap 425 can alternatively be composed ofany other suitable material. Furthermore, the main drive shaft 420 canbe coupled to more than one compressible cap 425 along its length.

Material properties of the compressible cap 425 can be tuned in order tocontrol a threshold level of force beyond which the locked mode isovercome. As such, the compressible cap 425 can be composed of urethaneor other polymer having a designed porosity, level of crosslinking, andany other suitable material or physical feature that results in desiredbehavior under compression or relaxation.

FIG. 5A is a perspective view of the pedal system of FIG. 2A cut along aplane (analogous to the plane of FIG. 2B), in accordance with oneembodiment. FIG. 5B is an exploded view of the pedal system of FIG. 5A,in accordance with one embodiment. The fasteners 502, bushings 503, pins504, arms 505 and 565, washers 507, torsion springs 506 and 508, bottomcase 515, internal cavity 511, top plate 512, opening 514, main driveshaft 520, first bearing 522 a, second bearing 522 b, compressible cap525, strap 526, wedge body 530, plunger 535, plunger guide 538, spring539, rod 550, cuff 560, pad 561, lever 570, arbor 577, pin 577 a,torsion spring 579, trigger 580, pawl 587, pawl pin 588 d, pawl spring588 e, and sector gear 589 of FIGS. 5A-5B correspond with elements ofFIGS. 2A-2E. In particular, the wedge body 530 includes a first region531 analogous to the first region 231 and a second region 532 analogousto the second region 232 of the wedge body 230 shown in FIGS. 2A-2E.

The embodiment of the pedal system 500 shown in FIGS. 5A-5E also has atrigger connection 583 protruding from a portion of the trigger 580within in the internal cavity 511, where the trigger connection 583couples to a link 533 that couples to the wedge body 530. The triggerconnection 583 transforms rotational motion of the trigger 580 about therod 550 into rotational motion of the link 533, in order to affectmotion of the wedge body 530 relative to the active region 523 of themain drive shaft 520, described in relation to FIGS. 5C-5E below. Thetrigger connection 583 passes from one side of the trigger 580, throughthe link, through the trigger 580, and protrudes through the other sideof the trigger 580 to function in an analogous manner to the trigger pin285 of FIGS. 2A-2E. As such, a portion of the trigger connection 583protrudes from the trigger to interact with the pawl 587, therebyforming a locking mechanism with the sector gear 589.

The link 533 is coupled at one end to the trigger connection 583 andcoupled at another end to the wedge body 530, and functions to transformrotational motion of the trigger 580 into translation of the wedge body530 relative to the active region 523 of the main drive shaft 520. Theend of the link 533 coupled to the wedge body 530 can thus include aslotted opening region or any other suitable mechanism for convertingrotational motion to translational motion.

FIG. 5C depicts a cross sectional view of the pedal system of FIGS. 5Aand 5B in a locked mode, in accordance with one embodiment. FIG. 5Ddepicts a cross sectional view of the pedal system of FIGS. 5A and 5B ina transitional state, in accordance with one embodiment. FIG. 5E depictsa cross sectional view of the pedal system of FIGS. 5A and 5B in areleased mode, in accordance with one embodiment.

In the locked mode 540 a of FIG. 5C, rotation of the pedal 510 about themain drive shaft 520 is prevented, thereby allowing the user to easilyplace his or her foot into the pedal 510. Without the locked mode 540 a,the pedal 510 could otherwise be in a rotated-forward orrotated-reversed configuration that would make it difficult for the userto engage the pedal 510. In more detail, in the locked mode 540 a thetrigger 580 is unloaded, the link 533 is in a rotational configurationthat, with the biasing spring 539 and the plunger 535, positions thefirst region 531 of the wedge body 530 at the polygonal prismaticsegment of the active region 523. As such, the flat surface of the firstregion 531 physically contacts a flat face of the polygonal prismaticsegment of the active region 523, thereby preventing rotation of thepedal 510 about the pitch axis of the main drive shaft 520.

In the transitional state of FIG. 5D, the pedal 510 is in between thelocked mode 540 a and the released mode 540 b. The transitional state isa state in which the user interacts with the trigger 380 while placinghis or her foot at the pedal 310. In more detail, in the transitionalstate the trigger 580 is loaded as the user applies a torsional force tothe trigger against the torsion spring, the link 533 is in a secondrotational configuration that, with the biasing spring 539 in a slightlycompressed state, positions the plunger 535 such that the first region531 of the wedge body 530 is moved away from the polygonal prismaticsegment of the active region 523, and the second region 532 of the wedgebody 530 is moved into position under the polygonal prismatic segment ofthe active region 523. As such, the flat surface of the first region 531is moved away from a flat face of the polygonal prismatic segment of theactive region 523, in the transitional state.

In the released mode 540 b of FIG. 5C, the pedal 510 can rotate relativeto the main drive shaft 520. The released mode 540 b is associated withthe user placing his or her foot at the pedal 510. In more detail, inthe released mode 540 b the trigger 580 is loaded due to the torsionalforce applied to the trigger against the torsion spring, the link 533 isin a third rotational configuration that, with the biasing spring 339 ina compressed state, positions the plunger 535 such that the secondregion 532 of the wedge body 530 positioned under the polygonalprismatic segment of the active region 523. As such, the surface of thesecond region 531 is moved under the polygonal prismatic segment of theactive region 523, which allows the pedal 510 to rotate relative to themain drive shaft 520 due to the clearance provided by the second region532 of the wedge body 530.

FIG. 2A depicts a perspective view of a pedal system, in accordance withone embodiment. FIG. 2B depicts another perspective view of the pedalsystem shown in FIG. 2A, in accordance with one embodiment. FIG. 2Cdepicts a perspective view of the pedal system of FIG. 2A with a topplate removed, in accordance with one embodiment. FIG. 2D is aperspective view of the pedal system of FIG. 2A cut along plane A, inaccordance with one embodiment. FIG. 2E is an exploded view of the pedalsystem of FIG. 2A, in accordance with one embodiment.

The top plate 212 shown in FIGS. 2A-2E includes an opening 214, whereelements of the pedal system 200 that interact with the user and tocause transitions between modes of the pedal system 200 as a result ofsuch interactions pass through the opening 214. In the variation shownin FIGS. 2A-2E, the top plate 212 of the pedal 210 is composed of analuminum material (e.g., Aluminum-6061-T6) in relation to providingsufficient mechanical properties and overall weight of the system;however, alternative embodiments of the top plate 212 can alternativelybe composed of any other suitable material.

The pedal 210 can also have a bottom case 215 that supports internalelements contained within the internal cavity 211. The main material ofthe bottom case 215 shown in FIGS. 2A-2E is composed of a nylon-basedmaterial (e.g., Nylon 66, Nylatron, etc.) having desired wearproperties, self-lubricating properties, and/or other properties;however, alternative variations of the bottom case 215 can alternativelybe composed of any other suitable material.

The top plate 212 can be coupled to the bottom case 215 at peripheralregions of the plates 212 and 215 (e.g., using fasteners, using athermal bonding process, using an adhesive bonding process), whereinferior portions of the top plate 212 and superior portions of thebottom case 215 define the pair of side walls 213 a, 213 b. Variousembodiments of the assembled pedal 210, with the top plate 212, pair ofside walls 213 a, 213 b, and bottom case 215, can have a width from1.5-6 inches, a length from 2-8 inches, and a height from 0.5 to 3inches; however alternative variations can have any other suitablewidth, length, and/or height.

The pedal system 200 shown in FIGS. 2A-2E also includes a rod 250defining an axis about which other elements can rotate in relation tocausing motion of the cuff, retaining a position of the cuff, and/orreleasing the cuff. The rod 250 is cylindrical along at least someportions of its length, and the axis defined by the rod 250 can beparallel to and offset from the pitch axis of the main drive shaft 220described above. The rod 250 has a first rod region 251 a coupled to afirst bearing retained at the first side wall 212 a, extends through theinternal cavity 211 and through a second bearing retained at the secondside wall 212 b, and terminates at a second rod region 251 b. As such,the rod 250 has a rotational degree of freedom about the axis, but isconstrained along other axes of rotation and translation. Furthermore,either of the first rod region 251 a and the second shaft region 251 bcan extend through its corresponding side wall 213 a, 213 b in order toadjoin to a cuff 260 or other components coupling the rod 250 to thecuff 260.

In material composition, the rod 250 is composed of an aluminum material(e.g., Aluminum 6061-T6); however variations of the rod 250 can becomposed of another material having suitable properties. Someembodiments of the rod 250 can have lengths from 2-8 inches anddiameters from 0.2 to 2 inches. However, alternative embodiments of therod 250 can have any other suitable dimensions.

The cuff 260, as shown in FIGS. 2A-2E, functions to retain a user's footor footwear at the pedal 210 in an engaged mode and to enable release ofthe user's foot or footwear from the pedal 210 in a disengaged mode,where the engaged mode and the disengaged mode are variations of modes190 a and 190 b described above with reference to FIG. 1C. The cuff 260also functions to robustly support the user's foot or footwear at thepedal 210 (e.g., with a compressive force provided by the cuff 160 andthe pedal 210). In material composition, the cuff 260 is composed of amaterial that is robust against bending stresses, shear stresses,compressive stresses, tensile stresses, and fatigue, in relation toforces incurred at the cuff 260 while a user interacts with the system200. The cuff 260 is composed of a polymeric material (e.g., Nylon 66,other polymer material). However, variations of the cuff 260 can becomposed of another material having suitable properties.

The cuff 260 also functions to provide comfort to the user as the userperforms an activity, by inclusion of soft, resilient, and/or otherwisecompliant materials that interface with the user's foot or footwearduring operation of the system 200 in the engaged mode 290 a. As such,portions of the cuff 260 (e.g., portions of the cuff 160 facing the footor footwear of the user) are coupled to a pad 261 composed of a urethanefoam material (urethane foam 4701-40-15375) having a thickness of 9.35mm.

In morphology, the cuff 260 can has a concave surface facing the user'sfoot or footwear, such that the concave surface is complementary to theshape of the foot or footwear of the user. The cuff 260 shown in FIGS.2A-2E has a closed medial side 295 and an open lateral side 296 thatallows the user to rapidly and easily disengage the system 100 duringcritical moments. The cuff 260 also has open anterior and posteriorsides. The morphology of the cuff 260 is designed be appropriate forvariations in user foot morphology (e.g., in terms of shoe size, interms of width, etc.). In the engaged mode described, the cuff 260 spansa cuneiform region of the user's foot, and to be released from thecuneiform region as the user disengages the system.

The cuff 260 may be coupled to the rod 250, such that a force applied tothe lever 270 described below rotates the rod 250 and allows the cuff260 to comfortably compress (e.g., with a desired amount of force) theuser's foot or footwear between the top surface 112 of the pedal 110 andthe pad 261 of the cuff 160. Coupling between the cuff 260 and the rod250 is at a region of the rod 250 outside of the body of the pedal 110(e.g., at a portion of the rod 250 extending through a medial side wallof the pedal 210 and exterior to the pedal 210).

As shown in FIGS. 2A-2E, the cuff 260 is coupled to the rod 250 by anarm 265 coupled to a portion of the rod 150 extending through a medialside wall of the pedal 110 and exterior to the pedal 110, where the arm165 transforms rotation of the rod 150 induced by the lever 270(described below) into motion of the cuff 260 along an inferior-superiordirection, thereby retaining and releasing the foot of the user duringdifferent modes of operation.

The arm 265 has a linkage form factor and includes bores at its ends forfastening to the rod 250 and to the cuff 260. In morphology, the arm 265includes recessed portions that enable the arm 265 to be structurallyrobust against bending and compression, with less overall materialvolume. The arm 265 is composed of aluminum (e.g., aluminum 6061-T6).However, variations of the arm 265 can be composed of another materialhaving suitable properties. Variations of the arm 265 can have a lengthfrom 2-8 inches, a width from 0.2-0.75 inches, and a height from 1-5inches. However, alternative variations of the arm 265 can have anyother suitable dimensions. Furthermore, the cuff 260 can couple to othercomponents of the system (e.g., the main drive shaft 220 described) withany other suitable number of arms, in order to define a path and rangeof motion of the cuff 260 in associated with transitions betweendifferent modes of the system.

The lever 270, as shown in FIGS. 2A-2E, functions to repeatedly andreversibly transition the cuff 260 between a configuration that retainsthe foot of the user and a configuration that releases the foot of theuser, in association with the engaged mode and the disengaged modedescribed below. The lever 270 is coupled to the rod 250 and alsoexposed through the top plate 212 of the pedal 210 through the opening214. The lever 270 includes a first lever region 271 a that is coupledto the rod (e.g., a portion of the rod 250 within the internal cavity211 of the pedal 210), such that motion of the lever 270 is coupled withrotation of the rod 250. The first lever region 271 a includes a pair ofbores through which the rod 250 passes, where the pair of bores isspaced about the first trigger region 281 a of the trigger 280, withinthe internal cavity 211. The lever 270 also includes a second leverregion 2711 b exposed through the opening 214, whereby the user canengage the second lever region 271 b, thereby inducing motion of the rod250 in association with transitioning the system 110 between the engagedmode and the disengaged mode described below in relation to FIGS. 6A-6C.

In morphology, the lever 270 has a contact surface 272 that contacts thefoot or footwear of the user during use of the system 200. The contactsurface 282 is biased into an inclined configuration and coupled to thetrigger 280 (described below) in its baseline unloaded state, such thatthe contact surface 272 protrudes from the opening 214 of the top plate212 when the user is not contacting the pedal system 210. The inclinedconfiguration promotes engagement of the lever 270 along aposterior-to-anterior direction by the foot of the user, such that atorsional force applied to the lever 270 rotates the lever 270 about therod 250 until the contact surface 272 is substantially flush with theopening 214. However, variations of the lever 270 can have any othersuitable surface morphology (e.g., pyramid or spherical shape, etc.)that promotes engagement with the trigger 270 along any path and/or inany other suitable manner.

The lever 270 also has at least one tab 273 extending from the contactsurface 272, where the tab 273 interacts with the lever 270, asdescribed in relation to the engaged and disengaged modes of FIGS.6A-6C. The tab 273 engages a portion of the trigger 280, where the tab273 promotes coupling between the lever 270 and the trigger 280 during afirst direction of motion (e.g., when transitioning from the disengagedmode to the engaged mode). The tab 273 can also allow motion of thelever 270 to be uncoupled from motion of the trigger 280 during a seconddirection of motion (e.g., when transitioning from the engaged mode tothe disengaged mode). The tab 273 is one of a pair of tabs protrudingposteriorly from the contact surface 272 of the lever 270, where thepair of tabs contacts a T-shaped portion of the contact surface 282 ofthe trigger 280 described below; however, the tab(s) 273 canalternatively have any other suitable morphology.

In material composition, the lever 270 is composed of an aluminummaterial (e.g., Aluminum 6061-T6) that is robust against torsionalstresses, compressive stresses, and fatigue in relation to forcesapplied by the user's foot to the lever 270. However, variations of thelever 270 can be composed of another material having suitableproperties. The contact surface 272 of the lever 270 can also be coatedwith, treated with, or include a material that reduces friction or wear(e.g., graphite, Teflon, polyethylene, lubricant, etc.) associated withinterfaces with the user's foot during operation.

As shown in FIGS. 2A-2E, the trigger 280 is coupled to the rod 250 andalso exposed through the top surface 212 of the pedal 110 through theopening 214 of the top plate 212 of the pedal 210, in proximity to thelever 270. The trigger 280 functions to cause locking of a position ofthe cuff 260 in the engaged mode and to cause unlocking of the positionof the cuff 260 in the disengaged mode, thereby allowing the user torelease his or her feet from the system in an efficient and intuitivemanner and prevent trapping of the user's foot at the pedal when theuser wishes to disengage the system. The trigger 280 includes a firsttrigger region 281 a that is coupled to the rod (e.g., by inclusion of abore through which the rod 250 passes), where the trigger 280 is able torotate independently of rotation of the rod 250, by way of its coupling.The bore of the trigger 280 is thus configured between the pair of boresof the lever 270 within the internal cavity 211. The trigger 280 alsoincludes a second trigger region 281 b exposed through the opening 214,whereby the user can engage the second trigger region 281 b, in order totransition the pedal system 100 between the engaged mode and thedisengaged mode, as described further in relation to FIGS. 6A-6C.

In morphology, the trigger 280 has a contact surface 282 that contactsthe foot or footwear of the user during use of the system 200. Thecontact surface 282 is biased into an inclined configuration by atorsion spring coupled to the rod and in communication with one or moreinternal surfaces of the pedal 210, such that the contact surface 282protrudes from the opening 214 of the top plate 212 when the user is notcontacting the pedal system 210. The torsion spring thus restores thetrigger 280 to a state where the contact surface 282 is inclinedrelative to the top plate 212 of the pedal. The inclined configurationpromotes engagement of the trigger 280 along a posterior-to-anteriordirection by the foot of the user, such that a torsional force appliedto the trigger 280 rotates the trigger 280 about the rod until thecontact surface 282 is substantially flush with the opening 214.However, variations of the trigger 280 can have any other suitablesurface morphology (e.g., pyramid or spherical shape, etc.) thatpromotes engagement with the trigger 280 along any path and/or in anyother suitable manner.

As described briefly above, the trigger 280 has a T-shaped portion 284extending posteriorly from the contact surface 282, where the T-shapedportion 284 engages the tab(s) 273 of the lever 270 in relation tolinked motion of the lever 270 with the trigger 280. The T-shapedportion 284 can, however, be alternatively configured with any othersuitable morphology.

The trigger 280 also has a trigger pin 285 protruding laterally from aportion of the trigger 280 within the internal cavity 211 of the pedal210, where the trigger pin 285 interacts with a locking subsystemincluding a pawl 287 and a sector gear 289, described in more detailbelow. The trigger pin 285 of the trigger 280 thus promotes locking of aposition of the rod 250, arm 265, or cuff 260 in the engaged mode andrapidly releases locking of a position of the rod 250, arm 265, or cuff260 in the disengaged mode described in more detail below in relation tothe engaged and disengaged modes of FIGS. 6A-6C.

In material composition, the trigger 280 is composed of an aluminummaterial (e.g., Aluminum 6061-T6) that is robust against torsionalstresses, compressive stresses, and fatigue in relation to forcesapplied by the user's foot to the trigger 280. The contact surface 282of the trigger 280 can also be coated with, treated with, or include amaterial that reduces friction or wear (e.g., graphite, Teflon,polyethylene, lubricant, etc.) associated with interfaces with theuser's foot during operation.

FIGS. 2A-2E also depicts a pawl 287, which functions, with a sector gear289 and trigger pin 285 to provide a mechanism that causes locking ofthe cuff 260 in position during use of the system by a user. The pawl287 includes a pawl tab 288 a that lies within a path of motion of thetrigger pin 285 within the internal cavity as the trigger 280 is rotatedfrom a baseline disengaged position to a fully engaged position (e.g.,where the user's foot is seated at a top plate 212 of the pedal 210).Opposite the pawl tab 288 a, the pawl 287 includes a set of teeth 288 bthat engage a sector gear 289 coupled to the rod 250, where engagementbetween the set of teeth 288 b of the pawl 287 with the sector gear 289causes locking of a position of the cuff 260 to retain the foot of theuser at the pedal 210, and disengagement between the set of teeth 288 bof the pawl 287 from the sector gear 289 causes the position of the cuff260 to be unlocked to release the foot of the user from the pedal 210.The set of teeth 288 b of the pawl 287 in FIGS. 2A-2E includes threeteeth, described in more detail below; however, variations of the pawl287 can include any other suitable number of teeth 287 b.

The pawl 287 also includes a bore 288 c between the pawl tab 288 a andthe set of teeth 288 b, where a pawl pin 288 d passes through the bore288 c and provides an axis of rotation of the pawl 287 relative to thesector gear 289. The axis of rotation is parallel to and offset from theaxis of rotation defined by the rod 250. Additionally, the pawl pin 288d can be coupled to a torsion spring 288 e that biases the set of teeth288 b of the pawl 287 into engagement with the sector gear 289 wheneverthe trigger pin 285 does not contact the pawl tab 288 a. However, invariations of the system, the axis of the pawl 287 and the axis of therod 250 can be oriented relative to each other in any other suitablemanner, and the pawl 287 can be biased into any other suitable baselineconfiguration in any other suitable manner.

In material composition, the pawl 287 is composed of a steel material(e.g., steel plated material, 303 stainless steel, etc.) that is robustagainst torsional stresses, compressive stresses, and bending stresses,and crack propagation in relation to forces applied to the pawl 287 bythe trigger pin 285 and the sector gear 289. However, variations of thepawl 287 can be composed of another material having suitable properties.

The sector gear 289 is coupled to the rod 250 and constrained to rotatewith rotation of the rod 250. The sector gear 289 has a set of teeth 289a facing the set of teeth 288 b of the pawl 287, in order to provide thelocking subsystem described above. In material composition, the sectorgear 289 is composed of a steel material (e.g., steel plated material,303 stainless steel, etc.) that is robust against torsional stresses,compressive stresses, and bending stresses, and crack propagation inrelation to forces applied to sector gear 289 by the pawl 287 and otherelements. In variations, the sector gear 289 can be substituted with anysuitable component having teeth that interact with the pawl 287 asappropriate.

FIG. 6A depicts a cross sectional view of the pedal system of FIGS. 2Aand 2B in a disengaged mode 690 b, in accordance with one embodiment.FIG. 6B depicts a cross sectional view of the pedal system of FIGS. 2Aand 2B in a transitional state, in accordance with one embodiment. FIG.6C depicts a cross sectional view of the pedal system of FIGS. 2A and 2Bin an engaged mode 690 a, in accordance with one or more embodiments.

In the disengaged mode 590 b of FIG. 6A, the trigger 680 and the lever670 are in their baseline, unloaded states where the user has notapplied a torsional force to the trigger 680 and lever 670 by steppingonto the top plate 612 of the pedal 610. The trigger 680 is coupled tothe rod 650 and includes a trigger pin 685 protruding from a main bodyof the trigger 680 within the internal cavity of the pedal 610. Thetrigger pin 685 is contacting the pawl tab 688 a of the pawl 687 in thedisengaged mode 690 b due to a biasing force provided by a torsionspring that maintains the trigger 680 in an inclined state relative tothe top plate 612 when no force is applied to the trigger 680 by theuser's foot. In this position, the set of teeth 688 b of the pawl 687 donot contact the set of teeth 688 a of the sector gear 688; thus, theposition of the cuff is not locked.

In the transitional state of FIG. 6B, a torsional force has been appliedto the trigger 680 (e.g., by a user stepping onto the top plate 612 ofthe pedal 610), and the lever 670 rotates with the trigger 680 due tocontact between the tabs of the lever 670 and the T-shaped protrusion ofthe trigger 680. As the torsional force is applied to the trigger 680 bythe user's foot, the trigger 680 rotates about the rod 650 into aconfiguration where the trigger pin 685 no longer contacts the pawl tab688 a, and a torsion spring 688 e coupled to the pawl pin 688 d passingthrough the pawl 687 biases the set of teeth 688 b of the pawl 687 intocontact with the set of teeth 689 a of the sector gear 689. As moretorsional force is applied to the trigger 680 and the lever 670 by theuser's foot, the cuff coupled to the rod 650 continues to ratchet downto comfortably compress the foot of the user between the top plate 612of the pedal 610 and the cuff (not shown).

In the engaged mode 690 a of FIG. 6C, the trigger 680 has been fullyrotated such that its contact surface 682 is flush with the opening ofthe top plate 612 of the pedal 610, the trigger pin 685 is fullydisplaced away from the pawl tab 688 a, and the position of the cuffcoupled to the rod 650 is substantially locked due to engagement betweenthe set of teeth 688 b of the pawl 687 and the set of teeth 689 a of thesector gear 689.

In association with transitioning from the engaged mode 690 a of FIG. 6Cto the disengaged mode 690 b of FIG. 6A, when the user releases thetrigger 680, the motion of the trigger pin 685 toward the pawl tab 688 arapidly disengages the set of teeth 688 b of the pawl 687 from thesector gear 689. The rod 650 is then able to freely and rapidly rotateback to a baseline configuration where the cuff is displaced from thefoot of the user, allowing the user to pull away from the pedal 610.

FIG. 7A shows a side view of a pawl 786 and a sector gear 789, inaccordance with one or more embodiments. The pawl 786 and sector gear789, in combination with operation of the trigger and trigger pindescribed above, can provide a variation of the locking subsystem 185described with respect to FIGS. 1B and 1C. In particular, theconfiguration and morphology of components of the pawl 786 and sectorgear 789 can allow components of the system, such as the cuff and armcoupled to the cuff, to reliably lock in position in the engaged mode,but to rapidly be unlocked in the disengaged mode so that the user canrelease his or her foot from the system.

As shown in FIG. 7A, the bore 787 of the pawl 786 through which the pawlpin passes defines circular reference geometry associated with a set ofteeth, including teeth 788 a, 788 b, and 788 c of the pawl 786 thatinterface with the sector gear 789. In relation to the circularreference geometry, biting edges of the set of teeth (i.e., edges thatcontact the sector gear in the engaged mode) have angles (e.g., profileangles or pressure angles) defined by arcs of concentric circlescentered about the center point of the circular reference geometry. Asshown in FIG. 7A, a first tooth 788 a corresponds to (e.g., has a bitingedge surface tangential to) a first concentric circle having a firstradius, a second tooth 788 b corresponds to (e.g., has a biting edgesurface tangential to) a second concentric circle having a secondradius, and a third tooth 788 c corresponds to (e.g., has a biting edgesurface tangential to) a third concentric circle having a third radius,where the second radius is longer than the first radius by anincremental length and the third radius is longer than the second radiusby the incremental length. The first tooth 788 a thus fills a firstvolume of its corresponding sector gear space, the second tooth 788 bfills a second volume (larger than the first volume) of itscorresponding sector gear space, and the third tooth 788 c fills a thirdvolume (larger than the second volume) of its corresponding sector gearspace in the engaged mode of the system.

FIG. 7B depicts side views of interactions between the pawl 786 andsector gear 789 in an engaged mode 790 a and a disengaged mode 790 b, inassociation with the engaged modes and disengaged modes described above.In the engaged mode 790 a, the set of teeth of the pawl 786 are incontact with teeth of the sector gear, thereby allowing the position ofthe rod 750 (and the cuff, not shown) to be locked in position tofacilitate retention of the user's foot at the pedal. Then, in thedisengaged mode 790 b, the set of teeth of the pawl 786 do not contactteeth of the sector gear, thereby allowing the rod 750 (and the cuff,not shown) to rotate freely to facilitate release of the user's footfrom the pedal.

Various embodiments of the pawl shown in FIGS. 7A and 7B canalternatively have any other suitable morphology (e.g., in terms ofnumber of teeth, reference features, tooth thicknesses, tooth angles,depths, tooth clearances, etc.). Similarly, the sector gear can have anyother suitable morphology (e.g., arc over which sector gear teeth span,number of teeth, tooth thicknesses, tooth angles, tooth depths, toothclearances, etc.) in relation to proper operation of the lockingsubsystem associated with the pawl 786 and sector gear 789.

FIG. 8A is a perspective view of elements that facilitate reception ofvarious foot or footwear by the pedal system, in accordance with oneembodiment. FIG. 8B is an exploded view of the elements of FIG. 8A, inaccordance with one embodiment. Elements of FIGS. 8A and 8B provide amechanism for allowing the cuff to comfortably retain various foot sizesat the pedal, with a substantially similar levels of force regardless offoot size. As such, in the engaged mode 690 a described above inrelation to FIG. 6C, after a given level of compression is achievedbetween the cuff and the pedal, the cuff position locks in place withoutfurther compressing the foot of the user.

The rod 850 and lever 870 are variations of the rod and lever describedin accordance with one or more embodiments and variations above.

The arbor 877 (shown in FIG. 2D as arbor 277) is coupled to the rod 850and fixed to rotate with the rod 850 about the axis defined by the rod750. The arbor 877 includes a pin 877 a (shown in FIG. 2D as arbor 277a) that couples it to the lever 870 (i.e., to a lateral side of thelever 870) and maintains alignment between the arbor 877 and the lever870. The arbor 877 also has a cavity 877 b for receiving and positioninga torsion spring 879 (shown in FIG. 2D as torsion spring 279) betweenthe arbor 877 and the lever 870. The torsion spring 879 has an endcoupled to the arbor (e.g., seated within a channel of the cavity 877 bof the arbor 877) and an end coupled to the lever, and allows the lever870 to continue to rotate (e.g., in response to a force applied to theuser's foot at the lever 870) while preventing the cuff (coupled to therod 850 and not shown) from applying beyond a threshold level of forceto the foot of the user at the pedal. As such, after a force applied tothe user's foot by the cuff and the pedal reaches a certain level,additional forces generated by further rotation of the lever 870 as theuser fully steps onto the pedal are absorbed by the torsion spring 879within the arbor 877.

In material composition, the arbor 877 is composed of a steel material(e.g., steel plated material, 303 stainless steel, etc.) that is robustagainst torsional stresses and compressive stresses in relation toforces applied to the arbor 877 by the torsion spring 879, the rod 850,and the lever 870 as the lever 870 rotates. In material composition, thetorsion spring is composed of zinc plated music wire providing anappropriate spring force to control the threshold level of force appliedto the user's foot by the cuff. Various embodiments of the arbor 877 andthe torsion spring 879 can, however, be composed of any other suitablematerial.

FIG. 9A depicts a partially exploded view of the pedal system, inaccordance with one embodiment, where the variation of the pedal system900 can be coupled to another substrate 901. The substrate 901 can beassociated with a foot receiving component of another apparatus,sporting equipment (e.g., rowing machine, recumbent bike, elliptical,etc.), or transportation system (e.g., motorcycle, moped), where somelevel of retention of the user's feet is desired.

FIG. 9B depicts a perspective view of the pedal system of FIG. 9A in anassembled state, according to one embodiment, where the pedal system 900includes a cuff 960, arm 965 coupled to the cuff 960, lever 970, andtrigger 980, which are variations of the cuff 160, arm 165 coupled tothe cuff 160, lever 170, and trigger 180 shown in FIGS. 1B and 1C. Othercomponents (not shown) of the pedal system 900 can include variations ofthe rod 150, locking subsystem 185, main drive shaft 120, and plunger130 of the pedal system 100 shown in FIGS. 1A-1C, in relation todifferent operation modes. In the variation shown in FIG. 9B, thesubstrate 901 also includes a heel stop 902 that positions and/orretains a posterior region of a user's foot between the substrate 901and the system 900.

FIG. 9C is a diagram illustrating a user's foot or footwear placed onthe pedal system of FIGS. 9A and 9B, according to one embodiment, wherea user's foot is retained between the substrate 901 and the cuff 960,with the heel stop 902 providing a position marker for the user's footin relation to proper positioning of the user's foot at the pedal system900.

While embodiments, variations, and examples of pedal systems aredescribed above, the pedal system(s) can additionally or alternativelyinclude any other suitable elements that promote retention and/orrelease of a foot of a user. Furthermore, sub elements (e.g., subelements of a trigger, sub elements of a lever, sub elements of a maindrive shaft, etc.) described in relation to a main elements above can,in alternative variations, be swapped across other main elements toachieve alternative variations of described mechanisms.

FIG. 10 is a flowchart illustrating a method changing pedalconfiguration, in accordance with one embodiment. The method 900 of FIG.10 may be performed by an embodiment or variation of the pedal systemdescribed above with reference to FIGS. 1A, 3A-3C, and 4.

The pedal system includes a pedal, a main drive shaft rotatably coupledto the pedal, and a plunger that engages 1010 the main drive shaft toprevent rotation of the pedal relative to the main drive in a lockedmode. Engagement of the main drive shaft by the plunger can becontrolled by a trigger of the pedal system and a spring coupled to theplunger that provides a counter force to a force applied by the trigger,where the trigger and spring can move in response to an applied force ora removed force (e.g., a torsional force), and subsequently transferforce to the plunger. The pedal, main drive shaft, plunger, and triggercan be embodiments or variations of the pedal, main drive shaft,plunger, and trigger described above. Furthermore, as described above,the pedal, main drive shaft, plunger, and trigger can include, becoupled to, or otherwise be associated with bearings, bushings, pins,guides, linear springs, torsional springs, and/or any other suitableelements that constrain motion, guide motion, provide a biasing force,provide a restoring force, and/or affect movement of the elements in anyother suitable manner.

In engaging 1010 the main drive shaft, the plunger can engage an activeregion of the main drive shaft, where the active region can be a regionhaving morphological features and/or physically active features (e.g.,magnetic features) that can be interacted with by the plunger. As such,responsive to engaging a main drive shaft of a pedal with a plunger, themethod 1000 can include placing the pedal in a locked mode to preventrotation of the pedal relative to the main drive shaft. In a firstvariation, the active region includes a polygonal prismatic segment ofthe main drive shaft having sides that can be physically obstructed by aregion of the plunger. In another variation, the active region includesa magnetic element coupled to the main drive shaft that can beinteracted with by a corresponding magnetic element of the plunger toobstruct motion of the main drive shaft. As such, engaging the maindrive shaft can include translating a first region of the plunger intophysical or non-physical contact with an active region of the main driveshaft, and in more detail can include establishing physical contactbetween a flat surface of the plunger and a face of a polygonalprismatic segment of the main drive shaft. Other variations of theactive region can operate in any other suitable manner.

The plunger of the pedal system can also disengage 1020 the main driveshaft to enable rotation of the pedal relative to the main drive shaftin a released mode. As such, the method 1000 can include: responsive todisengaging the main drive shaft from the plunger, placing the pedal inthe released mode to enable rotation of the pedal relative to the maindrive shaft. Disengagement of the main drive shaft by the plunger can becontrolled by the trigger of the pedal system and a spring coupled tothe plunger that provides a counter force to a force applied by thetrigger, where the trigger and spring can move in response to an appliedforce or a removed force (e.g., a torsional force), and subsequentlytransfer force to the plunger. As such, disengaging the main drive shaftcan include translating a second region of the plunger into physicalseparation from an active region of the main drive shaft. In relation tothe released mode, disengaging the main drive shaft by the plunger caninclude disengaging the active region of the main drive shaft to allowthe pedal to rotate relative to the main drive shaft.

The method 1000 can be performed cyclically, such that the pedal can berepeatedly transitioned between the locked mode and the released modeany suitable number of times. In relation to transitioning betweenmodes, the method 900 can thus include: responsive to displacing theplunger relative to the main drive shaft, transitioning between thelocked mode and the released mode.

As shown in FIG. 10, the pedal system 1000 can optionally bypass 1030the locked mode by allowing the main drive shaft to be physicallydisplaced from the plunger. The pedal system can include one or morecompressible caps positioned between the main drive shaft and anothersurface of the pedal, as described above. Thus, even when the plungerengages the main drive shaft, the compressible cap(s) can compress andallow the main drive shaft to be displaced relative to the plunger if asufficient force is applied to the main drive shaft.

In relation to bypassing the locked mode, the plunger can also be backdriven in order to disengage the plunger from the main drive shaft.

FIG. 11 is a flowchart illustrating a method for changing pedalconfiguration, in accordance with another embodiment. The method 1000 ofFIG. 11 may be performed by an embodiment or variation of the pedalsystem described above.

The pedal system includes a pedal, a rod rotatably coupled to the pedal,a cuff coupled to the rod, a lever coupled to the rod that controlsmovement of the cuff, a locking subsystem that causes locking of thecuff, and a trigger coupled to the locking subsystem. The levertransitions 1110 the cuff of the pedal system to a foot retention modeupon engaging the rod coupled to the cuff. Motion of the rod by thelever can occur simultaneously with motion of the trigger (e.g., due tocoupling between the rod and the lever in certain directions of motion,as described above). Furthermore, motion of the trigger and/or the levercan occur against a biasing force provided by a torsion spring coupledto the lever and/or trigger and to a surface of the pedal, as describedabove. As such, a force applied to the trigger and to the lever (e.g., atorsional force) can cause the rod to rotate, thereby changing aposition of the cuff. The pedal, rod, cuff, lever, locking subsystem,and trigger can be embodiments or variations of the pedal, rod, cuff,lever, locking subsystem, and trigger described above. Furthermore, asdescribed above, the pedal, rod, cuff, lever, locking subsystem, andtrigger can include, be coupled to, or otherwise be associated withbearings, bushings, pins, guides, linear springs, torsional springs,and/or any other suitable elements that constrain motion, guide motion,provide a biasing force, provide a restoring force, and/or affectmovement of the elements in any other suitable manner.

Motion of the trigger can also cause locking 1120 of the cuff in thefoot retention mode, where a component of the trigger interacts with thelocking subsystem to transition the locking subsystem between differentstates of operation. As described above, the locking subsystem canoperate by way of a pawl and a sector gear, where, as the trigger isrotated, a trigger pin coupled to the trigger comes out of contact witha portion of the pawl, allowing teeth of the pawl to come into contactwith teeth of the sector gear, thereby allowing the cuff to ratchettoward the user's foot and comfortably compress the user's foot at thepedal.

As described above, locking 1120 of the cuff by the locking subsystemcan include locking the cuff in the foot retention mode withoutexceeding a threshold level of force applied to the user's foot betweenthe cuff and the pedal. Locking without exceeding the threshold forcelevel be implemented in coordination with an arbor coupled to the rodand to the lever, and torsion spring coupled to the arbor and to thelever, where the arbor and torsion spring allows the lever to continueto rotate (e.g., in response to a force applied to the user's foot atthe lever) while preventing the cuff from applying beyond a thresholdlevel of force to the foot of the user at the pedal. As such, once aforce applied to the user's foot by the cuff and the pedal reaches acertain level, additional forces generated by further rotation of thelever as the user fully steps onto the pedal are absorbed by the torsionspring and the arbor.

As shown in FIG. 11, the pedal system can also transition 1130 the cuffto a foot releasing mode responsive to unlocking the cuff and allowingthe cuff to be released from the foot retention mode. Unlocking the cuffcan occur in response to an interaction between the trigger and thelocking subsystem. In more detail, the trigger pin coupled to thetrigger can rapidly push the pawl out of contact with the sector gear asthe user removes his or her foot from the pedal, based upon therestoring force provided by the torsion spring coupled to the trigger.Unlocking the locking subsystem can then allow the lever to be rotatedback to its baseline position, allowing the cuff to return to a fullyopen position.

In relation to transitioning 1130 the cuff to the foot releasing mode,unlocking of the cuff can occur rapidly due to features of the pawl. Inmore detail, a set of teeth of the pawl can include biting edges withdifferent angles (e.g., profile angles or pressure angles) defined byarcs of concentric circles centered about an axis of rotation of thepawl relative to the pedal. A first tooth of the pawl can be associatedwith a first concentric circle having a first radius, a second tooth canbe associated with a second concentric circle having a second radius,and a third tooth can be associated with a third concentric circlehaving a third radius, where the second radius is longer than the firstradius by an incremental length and the third radius is longer than thesecond radius by the incremental length. The first tooth thus fills afirst volume of its corresponding sector gear space, the second toothfills a second volume (larger than the first volume) of itscorresponding sector gear space, and the third tooth fills a thirdvolume (larger than the second volume) of its corresponding sector gearspace. This configuration can allow the locking subsystem provided bythe pawl and the sector gear to be rapidly released in relation totransitioning 1030 the cuff to the foot releasing mode.

The method 1100 can be performed cyclically, such that the pedal systemcan be repeatedly transitioned between the foot retention mode and thefoot releasing mode any suitable number of times. Furthermore, themethods 900 and 1000 can be implemented simultaneously, for instance, inresponse to motion of the trigger performing multiple actionssimultaneously (e.g., in interacting with a plunger and a lockingsubsystem contemporaneously to produce multiple responses in thesystem).

While embodiments, variations, and examples of pedal systems aredescribed above, the pedal system(s) can additionally or alternativelyinclude any other suitable elements that promote retention and/orrelease of a foot of a user. Furthermore, sub elements (e.g., subelements of a trigger, sub elements of a lever, sub elements of a maindrive shaft, etc.) described in relation to a main elements above can,in alternative variations, be swapped across other main elements toachieve alternative variations of described mechanisms.

CONCLUSION

The language used in the specification has been principally selected forreadability and instructional purposes, and it may not have beenselected to delineate or circumscribe the inventive subject matter. Itis therefore intended that the scope of the disclosure be limited not bythis detailed description, but rather by any claims that issue on anapplication based hereon. Accordingly, the disclosure of the embodimentsis intended to be illustrative, but not limiting, of the scope of thedisclosure, which is set forth in the following claims.

What is claimed is:
 1. A pedal system, the system comprising: a pedalhaving a top surface and an internal cavity, wherein the internal cavityis defined by the top surface and a pair of side walls extending fromthe top surface; a rod secured to the pedal in a rotatable manner, therod extending through the internal cavity; a cuff rotatably coupled tothe rod, the cuff configured to rotate about the rod; a lever coupled ata first lever region to the rod and exposed at a second lever regionthrough the top surface and configured to retain a footwear at the topsurface in an engaged mode in conjunction with the cuff and to releasefootwear from the top surface in a disengaged mode, wherein the lever iscoupled to the rod within the internal cavity and the second leverregion extends through an opening of the top surface, wherein thetrigger is configured to rotate independently of rotation of the rod intransitioning between the engaged mode and the disengaged mode; and atrigger coupled to the rod and configured to cause locking of a positionof the cuff in the engaged mode and cause unlocking of the position ofthe cuff in the disengaged mode, wherein the trigger comprises a triggerpin extending from a body of the trigger within the internal cavity, andwherein the pedal further comprises a locking subsystem retained withinthe internal cavity, the locking subsystem interacting with the triggerpin in transitions between the engaged mode and the disengaged mode,wherein the locking subsystem comprises a pawl having a pawl tab thatlies within a path of motion of the trigger pin within the internalcavity, a central bore that defines a rotational axis of the pawl, and aset of teeth, wherein edges of the set of teeth have angles defined byarcs of concentric circles centered about the central bore, and whereinthe set of teeth comprises a first tooth associated with a firstconcentric circle having a first radius, a second tooth associated witha second concentric circle having a second radius, and a third toothassociated with a third concentric circle having a third radius, whereinthe second radius is longer than the first radius by a predeterminedlength and the third radius is longer than the second radius by thepredetermined length.
 2. The pedal system of claim 1, wherein the cuffis coupled to the rod by an arm at a medial side of the pedal and isuncoupled from the pedal at a lateral side of the pedal, and whereinrotation of the rod, in response to a force applied to the lever, movesthe cuff relative to the top surface of the pedal.
 3. The pedal systemof claim 1, wherein the lever comprises a tab and the trigger comprisesa portion that engages the tab and that couples motion of the triggerwith the lever in transitioning from the disengaged mode to the engagedmode.
 4. The pedal system of claim 3, wherein motion of the trigger isuncoupled from motion of the lever responsive to transitioning from theengaged mode to the disengaged mode.
 5. The pedal system of claim 1,wherein the pawl tab contacts the trigger pin in the disengaged mode,thereby unlocking the position of the cuff, and wherein the pawl tab isphysically separated from the trigger pin in the engaged mode, therebylocking the position of the cuff.
 6. The pedal system of claim 1,wherein the locking subsystem further comprises a sector gear having aset of gear teeth that engage the set of teeth of the pawl in theengaged mode and disengage the set of teeth of the pawl in thedisengaged mode.
 7. The pedal system of claim 1, wherein the pedal isconfigured to couple to a crank arm of a bicycle.